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Inbound Shipping Plans: Avoiding the Reroute Tax

Why your shipment got split and how to keep it from happening.

Why your shipment got split and how to keep it from happening.

Why this matters

Operations teams keep rediscovering the same lessons. This post lays out the patterns that actually move the needle on inbound shipping plans: avoiding the reroute tax.

The core idea

Throughput, not headcount, is the lever. Measure cycle time at every step and the bottleneck reveals itself.

A practical example

A 12-person prep center in Memphis cut receive-to-putaway from 4 hours to 90 minutes by changing two things — neither of them software.